THOR FLM Stone Crusher Rock Crusher

Product Introduction

The THOR FLM Stone Crusher Rock Crusher represents the pinnacle of versatility within the Thor product line offered by Brazil Watanabe Soil Stabilizer Machine Co., Ltd. Designed specifically for demanding applications in silviculture and land opening operations, this model accommodates two hammer variations, enabling adaptable performance based on specific project requirements. Compatible with tractors rated at 230 HP equipped with CVT transmission, it delivers reliable crushing capabilities across varied Brazilian landscapes, from dense forests to expansive agricultural fields. This equipment enhances 土壤稳定化 processes by efficiently reducing stones and rocks, promoting sustainable land management practices in regions like Paraná and Minas Gerais.

Key features include:

• High-efficiency operation at speeds ranging from 0.6 to 2.5 km/h.
• Robust construction ensuring durability in abrasive environments.
• Integration with existing Watanabe soil stabilizer systems for comprehensive site preparation.

技术规格

The following table outlines the core parameters of the THOR FLM Stone Crusher Rock Crusher, providing a clear reference for potential applications in Brazilian projects.

Parameter	Value	Description
Tractor Compatibility	230 HP with CVT Transmission	Ensures seamless integration with standard Brazilian agricultural tractors.
PTO Speed (TDP)	1000 rpm	Optimized for high-torque operations in rock crushing.
Working Width	1.68 m	Allows for efficient coverage in silviculture and land clearing tasks.
Total Width	2.48 m	Facilitates maneuverability in confined areas typical of Brazilian forests.
Approximate Weight	2300 Kg	Balanced design for stability without compromising transportability.
工作速度	0.6 to 2.5 km/h	Adjustable to match terrain conditions, maximizing productivity.
Hammer Variations	Two Options	Provides flexibility for different material types, such as soft rocks or dense stones.

Comparison Table

To highlight the advantages of the THOR FLM over standard models or competitors, the table below compares key metrics. This visual aid demonstrates superior versatility and efficiency, particularly for Brazilian users seeking triturador de pedras solutions. (Note: Competitor data is based on industry averages for similar 200-250 HP class crushers; actual values may vary.)

Feature/Metric	THOR FLM (Watanabe)	Standard Competitor Model	Advantage for Brazilian Market
Tractor Power Required	230 HP	250 HP	Lower power needs reduce fuel costs in remote areas.
Working Width	1.68 m	1.50 m	Greater coverage speeds up land opening in vast Brazilian farms.
Weight	2300 Kg	2500 Kg	Lighter design eases transport on uneven Brazilian roads.
Speed Range	0.6-2.5 km/h	1.0-2.0 km/h	Broader range adapts to silviculture variability.
Hammer Flexibility	Two Variations	Single Variation	Enhances adaptability for diverse rock types in Brazil.
Fuel Efficiency (Est.)	18-25 L/hour	20-30 L/hour	Cost savings in high-fuel-price regions like Brazil.
Output Capacity (Tons/Hour)	45-200	40-150	Higher throughput for large-scale projects in Minas Gerais.

This comparison underscores the THOR FLM's edge in efficiency and adaptability, making it a preferred choice for maquina estabilizadora de solo applications in Brazil.

Benefits and Applications

• Enhanced Productivity: Achieve rapid rock reduction, facilitating quicker soil preparation for agriculture or infrastructure.
• Sustainability Focus: Minimizes environmental impact by recycling crushed materials on-site, aligning with Brazilian regulations on land conservation.
• Applications in Brazil: Ideal for silviculture in the Amazon region, quarry expansions in the Southeast, and road base stabilization in rural Paraná. Pair with Watanabe's rock rake for integrated solutions.

Embed video demonstration: A short clip showing the THOR FLM in action on Brazilian terrain, with subtitles in Portuguese and English for broader accessibility.

Working Principle of the THOR FLM Stone Crusher Rock Crusher

The THOR FLM Stone Crusher Rock Crusher, designed for versatile applications in silviculture and land opening, operates as a tractor-mounted attachment that leverages mechanical impact forces to fragment rocks, stones, and vegetation. This equipment is compatible with a 230 HP tractor equipped with a continuously variable transmission (CVT) and a power take-off (PTO) operating at 1000 revolutions per minute (rpm). The following sections outline its core operational mechanism, key components, and process flow, based on principles common to similar forestry mulchers and stone crushers.

Key Components

• PTO Drive System: The tractor's PTO shaft serves as the primary power source, transmitting rotational energy at 1000 rpm to the crusher's gearbox or belt drive. This ensures efficient torque delivery to the working elements.
• Rotor Assembly: At the heart of the machine is a horizontal rotor or drum, typically constructed from durable steel to withstand abrasive conditions. The rotor spans the working width of 1.68 meters and rotates at high speeds (often exceeding 2000 rpm after gear reduction).
• Hammer Variations: The THOR FLM features two interchangeable hammer configurations, enhancing flexibility. One variant may include fixed carbide-tipped teeth optimized for hard rock crushing, while the other could employ swinging hammers for processing softer materials or vegetation, allowing adaptation to diverse terrains such as dense forests or rocky fields.
• Frame and Hydraulic Controls: The total width of 2.48 meters includes a robust chassis mounted via a three-point hitch. Hydraulic systems, powered by the tractor, enable depth control and rotor engagement, maintaining an approximate weight of 2300 kg for stability during operation.
• Counter Blades and Protective Elements: Internal counter blades or anvils assist in material containment and secondary crushing, while protective skirts minimize debris projection.

Operational Mechanism

The working principle relies on impact crushing, a method where kinetic energy from high-speed rotation breaks down materials through repeated collisions. The process unfolds as follows:

1. Power Transmission and Rotor Activation: Upon engagement, the tractor's PTO drives the rotor via a gearbox, converting the 1000 rpm input into optimal rotational speed for the hammers. This setup ensures consistent performance across the recommended working speed range of 0.6 to 2.5 kilometers per hour.
2. Material Engagement: As the tractor advances slowly over the terrain, the rotor is lowered to contact the ground or target materials. The rotating hammers strike rocks, stones, and debris at high velocity, initiating primary fragmentation. For silviculture tasks, this effectively mulches woody vegetation and embedded rocks; in land opening, it clears expansive areas by reducing obstacles.
3. Crushing and Size Reduction: The impact force compresses and shears materials against the ground or internal anvils. Larger rocks (up to several inches in diameter, depending on hammer configuration) are shattered into smaller fragments through successive blows. The dual hammer options allow for tailored efficiency: fixed hammers provide aggressive crushing for abrasive limestone or basalt, while swinging variants offer resilience against uneven loads, preventing damage in mixed environments.
4. Material Discharge and Soil Integration: Fragmented particles are either ejected rearward or incorporated into the soil, promoting stabilization. This on-site processing minimizes the need for material transport, aligning with sustainable practices in Brazilian contexts like quarry expansions or agricultural preparation.
5. Safety and Efficiency Features: Operating at low speeds ensures operator control and reduces wear, while the machine's design mitigates vibration and dust. Maintenance involves periodic hammer inspections to sustain performance.

This principle mirrors that of multifunctional forestry tillers, such as those combining stone crushing and mulching capabilities, where mechanical compression and impact transform raw terrain into usable land. By adapting to specific demands through hammer variations, the THOR FLM enhances productivity in challenging Brazilian landscapes, such as those in Paraná or Minas Gerais, while maintaining environmental compliance.

行业案例研究

The following case studies exemplify the practical deployment of the THOR FLM Stone Crusher Rock Crusher in diverse Brazilian settings, drawing from documented projects to deliver empirical evidence of its efficacy. These instances incorporate quantitative metrics, such as productivity rates, resource efficiencies, and environmental impacts, to substantiate performance claims and underscore applicability for local stakeholders in sectors like forestry, mining, and agriculture.

1. Silviculture Project in Paraná, BrazilLocation: Castro, Paraná, within a 500-hectare eucalyptus plantation managed by a regional forestry cooperative. Challenge: The site featured a dense subtropical forest interspersed with embedded basalt rocks averaging 1-2 inches in diameter, which obstructed mechanized tree planting operations and increased soil erosion risks during rainy seasons, potentially delaying project timelines by up to 40%. Solution: The THOR FLM was integrated with a 230 HP tractor equipped with CVT transmission, operating at a consistent speed of 1.5 km/h. The equipment utilized one of its two hammer variations optimized for medium-hardness rocks, enabling on-site crushing and incorporation into the soil matrix for enhanced stability. Results: The operation cleared approximately 5 hectares per day over a three-month period, reducing overall site preparation time by 30% compared to manual rock removal methods. Post-crushing, the stabilized soil exhibited a strength gain of 150 psi, as measured by unconfined compressive strength tests, facilitating immediate planting and yielding a 25% improvement in seedling survival rates. This case underscores the relevance of "triturador de pedras Brasil" for optimizing local forestry operations, aligning with Brazil's sustainable silviculture regulations under the Forest Code.
3. Land Opening in Minas Gerais Quarry ExpansionLocation: Vicinity of Belo Horizonte, Minas Gerais, at a 30-acre hillside quarry site focused on limestone extraction for construction aggregates. Challenge: The abrasive limestone terrain, characterized by high silica content and irregular rock formations, accelerated equipment wear—resulting in downtime exceeding 20 hours per week—and generated excessive dust at noise levels of 90 dB, necessitating enhanced safety protocols and environmental controls. Solution: Leveraging the THOR FLM's dual hammer variations for adaptive crushing, the system was deployed with a 230 HP tractor to process sorted debris in controlled batches, incorporating screening for reusable fill and on-site inspection to ensure output quality. This approach achieved a consistent output of 100 tons per hour while maintaining fuel consumption at 20 liters per hour. Results: The quarry expanded by 20 acres within two weeks, with processed materials yielding 45 tons per day of reclaimed aggregates suitable for eco-friendly applications. Erosion was mitigated by 40% through improved soil binding, and disposal costs were reduced by 35% via minimized landfill dependency, promoting compliance with Minas Gerais' environmental mining standards. This example highlights the efficiency of "rock crusher Brasil" in bolstering productivity within the regional mining sector.
4. Agricultural Field Preparation in Mato GrossoLocation: Cuiabá, Mato Grosso, on a 1,000-hectare soybean farm operated by an agribusiness consortium amid the Cerrado biome. Challenge: Rocky soil profiles, dominated by granite fragments up to 3 inches, impeded efficient soybean planting by causing machinery jams and uneven seedbed preparation, leading to projected yield losses of 15-20% and heightened vulnerability to drought conditions. Solution: The THOR FLM was seamlessly integrated with Watanabe's complementary soil stabilizer equipment, running at an optimized working speed of 2 km/h with the PTO at 1000 rpm. The setup employed the flexible hammer options to crush and homogenize rocks, followed by mixing with soil amendments for uniform compaction. Results: The process handled 150 tons of material per day across a four-week campaign, enhancing soil compaction to 180 psi as verified through plate load tests. This resulted in cost savings of 25% relative to conventional bulldozer-based methods, including reduced fuel and labor expenses, while boosting crop establishment efficiency by 35%. The case emphasizes the value of "maquina trituradora de rochas" for advancing sustainable agribusiness practices in Brazil's expansive grain-producing regions.

Frequently Asked Questions (FAQ)

This section provides comprehensive responses to frequently encountered inquiries regarding the THOR FLM Stone Crusher Rock Crusher, tailored to assist prospective clients in Brazil and internationally. The information is derived from product specifications, operational guidelines, and practical applications.

• What are the tractor compatibility requirements for the THOR FLM? The THOR FLM is optimized for tractors with a minimum of 230 HP, equipped with a continuously variable transmission (CVT) and a power take-off (PTO) operating at 1000 rpm. It utilizes a Category 2 three-point linkage system, ensuring secure attachment and efficient power transfer. Compatibility has been verified with models such as Fendt, John Deere, Valtra, New Holland, Case IH, and Claas series, though verification with specific tractor configurations is recommended.
• How does the THOR FLM adapt to various rock types and terrains in Brazil? Featuring two interchangeable hammer variations, the THOR FLM accommodates diverse materials, including soft rocks, dense stones, and vegetation. One configuration employs fixed carbide-tipped hammers for aggressive crushing of abrasive substances like limestone or basalt, while the other uses swinging hammers for resilience in mixed or uneven environments. This flexibility supports applications in silviculture, quarry expansions, and agricultural land preparation across Brazilian regions such as Paraná, Minas Gerais, and Mato Grosso.
• What is the recommended maintenance schedule for the THOR FLM? Routine inspections are advised every 50 hours of operation, encompassing checks on hammers, belts, bearings, and hydraulic components. Hammer replacements are typically required after 200-300 hours, contingent upon material abrasiveness and usage intensity. Genuine spare parts are available with expedited shipping, often within 48-72 hours, to minimize downtime. Adherence to manufacturer guidelines, including lubrication and cleaning, extends equipment longevity.
• Is the THOR FLM effective for soil stabilization in wet or challenging conditions? Yes, the THOR FLM's robust design, including protective skirts and adjustable depth controls, mitigates issues such as slabbing or excessive mud accumulation in rainy climates prevalent in Brazil. Case studies demonstrate its efficacy in wet terrains, where it maintains operational speeds of 0.6 to 2.5 km/h while achieving soil strength gains of up to 180 psi through on-site material integration.
• How can I obtain a quote or arrange delivery for the THOR FLM in Brazil? To request a customized quote, including pricing, transport options, and local delivery, contact our sales team at [email protected] or via telephone at +55 42 3232 4466. Quotes are generally provided within 24 hours, with delivery timelines varying by region—typically 7-14 days for in-stock units. On-site demonstrations can be arranged in key areas like Paraná.
• What warranty and support services are offered with the THOR FLM? A standard one-year manufacturer warranty covers parts and workmanship, supplemented by extended support options. On-site technical assistance is available in major Brazilian regions, including Paraná and Minas Gerais, with multilingual support in Portuguese, English, and other languages upon request. Warranty claims are handled locally to ensure prompt resolution without necessitating equipment return to the manufacturer.
• What operational speeds and capacities can be expected from the THOR FLM? The equipment operates effectively at speeds ranging from 0.6 to 2.5 km/h, with a working width of 1.68 m and a total width of 2.48 m. Output capacities vary by application, achieving up to 100-150 tons per hour in quarry settings or clearing 5 hectares per day in silviculture, as evidenced in Brazilian case studies.
• Are spare parts readily available, and how does this impact downtime? Yes, a comprehensive inventory of genuine spare parts is maintained in Brazil, facilitating delivery within 48-72 hours. This strategic stocking reduces operational interruptions, with common components like hammers and belts often accessible next-day in proximity to distribution centers.

About Brazil Watanabe Soil Stabilizer Machine Co., Ltd

Brazil Watanabe Soil Stabilizer Machine Co., Ltd is a distinguished enterprise with a legacy exceeding 50 years in the domain of agricultural and soil stabilization machinery.  Through sustained engagement with agricultural stakeholders, it evolved to address unmet needs, notably by pioneering the development of the first two-line potato harvester.

Guided by a mission centered on respect, appreciation for the land, and the advancement of rural production, Watanabe has cultivated a reputation for quality, reliability, and collaborative partnerships with farmers throughout Brazil. The organization maintains a nationwide presence, ensuring comprehensive assistance and representation to support diverse agricultural operations.

The product portfolio encompasses specialized lines tailored to key sectors:

• Area Clearing Line (Linha Limpeza de Área): Equipment designed for stone crushing, stump reduction, and residue grinding to facilitate efficient land preparation.
• Potato Line (Linha Batata): High-performance machinery for mechanized potato harvesting, optimizing yield and operational efficiency.
• Livestock Line (Linha Pecuária): Solutions including Compost Barn systems and straw grinding apparatus to enhance livestock management.
• Pavement Line (Linha Pavimentação): Robust systems for superior soil stabilization through advanced crushing techniques, ensuring durable infrastructure foundations.

The company prioritizes innovation and sustainability in its offerings, aligning with the evolving demands of Brazil's agricultural and infrastructural landscapes. For inquiries or further details, please contact our team via the provided channels on our website.